Cirkit
ISENSE_AMP p3
Goes to the over-current comparator (U6A) on page 4
+24V_IN p1
Protected input rail, after F1 and D1
CAN bus p5
Split termination fitted (R30, R31, C22). Remove R30/R31 when this board isn't at the end of the bus.
Fault logic p4
Either comparator pulls FAULT_N low. The relay closes only when RELAY_EN = 1 and FAULT_N = 1.
Load current sense p3
ISENSE_AMP = 1.25 V + 0.2 V per amp. At 5 A it reads 2.25 V, the over-current trip on page 4.
Buck controller (U1)p1
TPS54360 buck converter, 24 V → 5 V. Bench: 5.02 V at 2 A, 38 mV ripple.
JP1 p5
Jumper 2-pos 2.54 mm
J7 p5
Sensor board connector. The I²C pull-ups (R34, R35) are on this board only.
J6 p5
USB4105-GF-A · USB-C receptacle, USB 2.0
J5 p5
Header 3-pos 2.54 mm
J4 p5
Header 3-pos 2.54 mm
J2 p2
Tag-Connect TC2030 pads (no part fitted)
J3 p4
Terminal block 2-pos 5.08 mm
J1 p1
Terminal block 2-pos 5.08 mm
TP4 p3
5019 · Test point, SMD
TP3 p3
5019 · Test point, SMD
TP2 p1
5019 · Test point, SMD
TP1 p1
5019 · Test point, SMD
SW1 p2
PTS645SM43SMTR92 LFS · Tactile switch
Y1 p2
Crystal 8 MHz, 12 pF load
K1 p4
Coil draws about 17 mA at 24 V. D8 clamps the flyback when Q1 turns off.
L1 p1
Power inductor 22 µH 3.5 A
FB1 p2
BLM18PG601SN1D · Ferrite bead 600 Ω at 100 MHz
F1 p1
Fuse 1.5 A fast-acting
D8 p4
1N4148W-7-F · Switching diode 100 V
D7 p3
BAT54,215 · Schottky diode 30 V
D6 p2
LTST-C191KRKT · LED red
D5 p2
LTST-C191TBKT · LED blue
D4 p1
LTST-C191KGKT · LED green
D3 p1
B560C-13-F · Schottky diode 60 V 5 A
D2 p1
SMBJ28A · TVS diode 28 V
D1 p1
Schottky diode 40 V 5 A
Q1 p4
2N7002LT1G · N-channel MOSFET 60 V 115 mA
U12 p5
USBLC6-2SC6 · USB ESD protection
(USBLC6-2SC6 datasheet.pdf)
U11 p5
TCAN1042HGVDR · CAN FD transceiver
U9 p5
THVD1450DR · RS-485 transceiver, 3.3–5 V
(THVD1450DR datasheet.pdf)
U8 p4
SN74LVC1G08DBVR · Single 2-input AND gate
(SN74LVC1G08DBVR datasheet.pdf)
U7 p4
SN74LVC1G02DBVR · Single 2-input NOR gate
(SN74LVC1G02DBVR datasheet.pdf)
U6 p4
LM393DR · Dual differential comparator
(LM393DR datasheet.pdf)
U6 p4
U6A trips over-current at 2.25 V (5 A), U6B over-voltage at 1.44 V (30 V in). Open-collector, pulled up by R23 / R26.
(LM393DR datasheet.pdf)
U5 p3
REF3312AIDBZR · Voltage reference 1.25 V
(REF3312AIDBZR datasheet.pdf)
U4 p3
OPA2333AIDR · Dual zero-drift op amp
(OPA2333AIDR datasheet.pdf)
U4 p3
OPA2333AIDR · Dual zero-drift op amp
(OPA2333AIDR datasheet.pdf)
U3 p2
Firmware samples ADC_ISENSE at 10 kHz. RELAY_EN stays low until the power-on self-test passes.
(STM32G431CBT6 datasheet.pdf)
U2 p1
TLV1117-33IDCYR · LDO regulator 3.3 V 800 mA
(TLV1117-33IDCYR datasheet.pdf)
U1 p1
24 V → 5 V buck at 600 kHz (R3 = 162k). Output set by R1/R2 against the 0.8 V reference: 0.8 × (1 + 53.6k/10.2k) = 5.00 V.
(TPS54360DDAR datasheet.pdf)
C18 p3
GRM188R71H103KA01D · CAP CER 10 nF 50 V X7R
C20 p3
GRM188R71C105KA12D · CAP CER 1 µF 16 V X7R
C16 p2
GRM188R71C105KA12D · CAP CER 1 µF 16 V X7R
C11 p2
GRM1885C1H120JA01D · CAP CER 12 pF 50 V C0G
C10 p2
GRM1885C1H120JA01D · CAP CER 12 pF 50 V C0G
C9 p1
GRM21BR61A226ME51L · CAP CER 22 µF 10 V X5R
C8 p1
GRM21BR61C106KE15L · CAP CER 10 µF 16 V X5R
C7 p1
GRM1885C1H470JA01D · CAP CER 47 pF 50 V C0G
C22 p5
GRM188R71H472KA01D · CAP CER 4700 pF 50 V X7R
C6 p1
GRM188R71H472KA01D · CAP CER 4700 pF 50 V X7R
C5 p1
GRM32ER71A476KE15L · CAP CER 47 µF 10 V X7R
C4 p1
GRM32ER71A476KE15L · CAP CER 47 µF 10 V X7R
C21 p3
GRM188R71H104KA93D · CAP CER 0.1 µF 50 V X7R
C19 p3
GRM188R71H104KA93D · CAP CER 0.1 µF 50 V X7R
C17 p2
GRM188R71H104KA93D · CAP CER 0.1 µF 50 V X7R
C15 p2
GRM188R71H104KA93D · CAP CER 0.1 µF 50 V X7R
C14 p2
GRM188R71H104KA93D · CAP CER 0.1 µF 50 V X7R
C13 p2
GRM188R71H104KA93D · CAP CER 0.1 µF 50 V X7R
C12 p2
GRM188R71H104KA93D · CAP CER 0.1 µF 50 V X7R
C3 p1
GRM188R71H104KA93D · CAP CER 0.1 µF 50 V X7R
C2 p1
GRM31CR71H475KA12L · CAP CER 4.7 µF 50 V X7R
C1 p1
EEE-FK1H101P · CAP ALUM 100 µF 50 V
R33 p5
RC0603FR-075K1L · RES 5.1kΩ 1% 0603
R32 p5
RC0603FR-075K1L · RES 5.1kΩ 1% 0603
R31 p5
RC0603FR-0760R4L · RES 60.4Ω 1% 0603
R30 p5
RC0603FR-0760R4L · RES 60.4Ω 1% 0603
R29 p5
RC0603FR-07120RL · RES 120Ω 1% 0603
R25 p4
RC0603FR-077K68L · RES 7.68kΩ 1% 0603
R35 p5
RC0603FR-074K7L · RES 4.7kΩ 1% 0603
R34 p5
RC0603FR-074K7L · RES 4.7kΩ 1% 0603
R26 p4
RC0603FR-074K7L · RES 4.7kΩ 1% 0603
R23 p4
RC0603FR-074K7L · RES 4.7kΩ 1% 0603
R22 p4
RC0603FR-071ML · RES 1.00MΩ 1% 0603
R21 p4
RC0603FR-0721K5L · RES 21.5kΩ 1% 0603
R19 p3
RC0603FR-074K99L · RES 4.99kΩ 1% 0603
R28 p4
RC0603FR-07100KL · RES 100kΩ 1% 0603
R18 p3
RC0603FR-07100KL · RES 100kΩ 1% 0603
R17 p3
RC0603FR-071KL · RES 1.00kΩ 1% 0603
R16 p3
RC0603FR-07200KL · RES 200kΩ 1% 0603
R15 p3
RC0603FR-07200KL · RES 200kΩ 1% 0603
R12 p3
Kelvin-connect this shunt to R13/R14 in layout, or the current reading includes trace resistance.
R11 p2
RC0603FR-07330RL · RES 330Ω 1% 0603
R10 p2
RC0603FR-07330RL · RES 330Ω 1% 0603
R24 p4
RC0603FR-0710KL · RES 10kΩ 1% 0603
R20 p4
RC0603FR-0710KL · RES 10kΩ 1% 0603
R14 p3
RC0603FR-0710KL · RES 10kΩ 1% 0603
R13 p3
RC0603FR-0710KL · RES 10kΩ 1% 0603
R9 p2
RC0603FR-0710KL · RES 10kΩ 1% 0603
R8 p2
RC0603FR-0710KL · RES 10kΩ 1% 0603
R27 p4
RC0603FR-071KL · RES 1.0kΩ 1% 0603
R7 p1
RC0603FR-071KL · RES 1.0kΩ 1% 0603
R6 p1
RC0603FR-0716K9L · RES 16.9kΩ 1% 0603
R5 p1
RC0603FR-07105KL · RES 105kΩ 1% 0603
R4 p1
RC0603FR-07511KL · RES 511kΩ 1% 0603
R3 p1
RC0603FR-07162KL · RES 162kΩ 1% 0603
R2 p1
RC0603FR-0710K2L · RES 10.2kΩ 1% 0603
R1 p1
RC0603FR-0753K6L · RES 53.6kΩ 1% 0603